KUYINI I-INDUCTION FORGING?

Yini i-Induction Forging?

Umgomo owumongo we ukufakwa kwesithando somlilo iwukuguqula imvamisa yamandla engu-50HZ AC ibe imvamisa ephakathi (300HZ-20khz). Ukushintshana kwamanje okunezigaba ezintathu kuyalungiswa kube okwamanje okuqondile, Bese kuthi okwamanje kuguqulwe kube okwamanje okuguquguqukayo okuphakathi nendawo ngokusebenzisa idivayisi yokuguqula imvamisa, i-intermediate frequency alternating current egeleza ku-capacitor ne-induction coil, idale imigqa ecinene yamagnetic field ikhoyili yokungeniswa, futhi usike izinto zensimbi ezibekwe kukhoyili yokungeniswa, kwakheka i-eddy current enkulu ezintweni zensimbi, ephinde ibe nezakhiwo ezithile zamanje zamafrikhwensi amaphakathi. Lokho ukushisa okukhiqizwa ukugeleza kwama-electron ensimbi ngokwawo amahhala ngomzimba wensimbi omelene nomzimba.

Yiziphi Izingxenye Ze-Induction Forging Furnace?

Ulayini wokukhiqiza isithando somlilo we-induction forging uqukethe lezi zingxenye ezine ezilandelayo:

1. Umshini wokuphakelayo ozenzakalelayo: wakhiwe inkundla yokugcina izinto, indawo yokubeka indawo yokubeka, kanye nesiphakeli.

2. Isithando somlilo se-Medium frequency induction: sakhiwe ukunikezwa kwamandla okushisa okufakwayo okuvama okumaphakathi, i-heater yokungeniswa, ikhabethe le-capacitor, kanye nohlaka.

3. Umshini ozenzakalelayo wokuvala: ikakhulukazi owakhiwe ngesibhakela esingenalutho kanye nokubunjwa kwenhlanganisela engenalutho.

4. Uhlelo lukagesi: ikakhulukazi lwakhiwe idivayisi yokulinganisa izinga lokushisa le-infrared, idivayisi yokulawula isivinini sokuguqulwa kwemvamisa, namanye amasekhethi okulawula.

Ukufakwa okuzenzakalelayo kwemishini yokufaka isithando somlilo, uhlelo oluphelele lokuqalwa kwe-induction lwakhiwe: i-medium frequency induction heat supply, iKhabhinethi ye-capacitance, i-induction forging inductor, i-othomathikhi yokuphakelayo, i-rack yokuthula kanye nekhabhinethi yokulawula.

I-Medium frequency induction forging power supply isebenzisa ukwakheka kwesakhiwo esihlukanisiwe, iKhabhinethi yokuphakelwa kwamandla yikhabhinethi ejwayelekile ye-GGD. Umklamo ohlangene wekhabhinethi ye-capacitance kanye ne-inductor ithuthukisa ukusebenza kahle kokushisa. Ukulawula okunengqondo kwebanga phakathi kwe-inductor nendandatho yokushisisa kunciphisa isikhathi sokuchayeka se-hot rod ebomvu emoyeni, kunciphisa isikhumba se-oxide senduku, futhi kunciphisa ukusetshenziswa kwamandla. Ngokusho kwemingcele yenqubo ebekwe umsebenzisi, isivinini sendlela yokudlulisela ilawulwa ngokuzenzakalelayo. Uma kungekho ucezu lokusebenza ku-inductor, isistimu yokulawula okuzenzakalelayo inciphisa ngokuzenzakalelayo amandla okukhiphayo we-intermediate frequency induction forging power supply. Lapho i-workpiece ingena ku-inductor, isistimu yokulawula okuzenzakalelayo ikhulisa ngokuzenzakalelayo amandla okukhipha amandla okushisa aphakathi kwe-frequency induction.

3000KW induction yokwenza ulayini wokukhiqiza isithando somlilo

2500KW isithando somlilo sokungeniswa

I-750KW yokungeniswa Isithando somlilo

Yiziphi izinkambu ze-Induction Forging Application?

Ukufakwa kokushisisa kwe-induction, njengesifundo esisha, kusetshenziswe eminyakeni engama-30 edlule. Ekusweleni kwamandla kwanamuhla, ukubaluleka kwawo kugqame ngokukhethekile, ubuchwepheshe buthuthuka ngokushesha, ukusetshenziswa kokwanda okubanzi. Ubuchwepheshe bokushisa okufakwayo buye bathuthukiswa e-China kusukela ekuguqulweni nasekuvuleni, futhi ithemba lokufaka isicelo liyathembisa kakhulu.

1. Ukushisa kwe-induction forging: kusetshenziselwa insimbi eyindilinga, insimbi eyisikwele, kanye ne-steel plate diathermy kanye nokushisisa okungeniswayo. Ukushisisa okungeniswa ku-inthanethi, ukubumba kokushisa kokungeniswa kwendawo, ukwenziwa ku-inthanethi kokufakwa kwezinto zensimbi (njengokubumba ngokunemba kwamagiya, izinduku zokuxhuma i-semi-shaft, ama-bearings, njll.), i-extrusion, ukugingqika okushisayo, ukufudumeza ngaphambi kokugunda, ukufutha ukushisa, ukuhlanganisa okushisayo, kanye ne-induction tempering jikelele, induction annealing, induction tempering yezinto zensimbi, njll.

2. Ukwelashwa kokushisa kokungeniswa: ikakhulukazi ku-shaft (i-shaft eqondile, i-reducer shaft, i-camshaft, i-crankshaft, i-gear shaft, njll.); Igiya, umkhono, indandatho, idiski, isikulufu sethuluzi lomshini, isitimela somhlahlandlela, indiza, ikhanda lebhola, amathuluzi wehadiwe, neminye imishini (imoto, isithuthuthu) izingxenye zokwelashwa kokushisa okungeniswayo nezinto zensimbi kukonke ukucisha nokufudumeza, ukuthulisa, ukufudumala njalo njalo.

Kungani Usebenzisa I-Induction Forging?

Esokuqala ukusetshenziswa kwamandla okuphansi. Ukusebenza kahle kokushisa kwangempela kokushisa kwe-billet esithandweni sokuncibilika sokungeniswa kanye nesithando sokufakelwa kwe-induction kungafinyelela ku-65% ~ 75%, kuyilapho leso sithando somlilo esivuthayo nesithando somlilo esihlukahlukene singama-30 kuphela%.

1. Qhathanisa nendlela yokushisa yokungeniswa yendabuko. Inezinzuzo ezisobala zokuvikelwa kwemvelo, ukonga amandla, ukusebenza kahle, kanye nomfutho wemisebenzi ophansi.

2. Uma kuqhathaniswa ne-SCR uma, ukonga amandla kungu-10-30%, ngaphandle kokuphazanyiswa kwe-harmonic kugridi yamandla.

3. Uma kuqhathaniswa nesithando somlilo sokumelana, ukonga amandla kungu-50-60%.

4. Umkhiqizo unezinzuzo zokushisisa kokungeniswa okusheshayo, ukushisa okufanayo kokungeniswa, asikho isendlalelo se-oxidation, ikhwalithi enhle, njalonjalo.

5. Ikhoyili ye-induction ifakwe i-transformer, ephephile kakhulu.

6. Ukuvikelwa kwemvelo: akukho ukungcola, umsindo, nothuli.

7. Ukuvumelana nezimo okuqinile: kungashisisa ama-workpieces anomumo ohlukene.

8. Imishini yokufaka induction induction ithatha indawo encane, engaphansi kwamamitha-skwele amabili, elungele amakhasimende ukwandisa ukusetshenziswa kwendawo yokukhiqiza.

500KW ukulayisha okuzenzakalelayo kanye nokuthulula isithando somlilo sokubumba

Ungayikhetha Kanjani Isistimu Yokuqamba Efanelekile Yokungeniswa?

Indlela yokukhetha okulungile ukufakwa kwesithando somlilo, ikakhulukazi ezicini ezilandelayo okufanele zicatshangelwe:

1. Ukuma nosayizi we-workpiece eshisiwe

I-workpiece enkulu, impahla ye-bar, impahla eqinile, kufanele ikhethwe amandla amakhulu, imishini yokushisa yokungenisa imvamisa ephansi; Ucezu lokusebenza oluncane, ipayipi, ipuleti, igiya, njll., khetha umshini wokushisisa ongeniswayo onamandla aphansi ahlobene kanye nemvamisa ephezulu.

2. Ukujula nendawo okufanele kushiswe

Ukujula kokushisa kokungeniswa okujulile, indawo enkulu, ukushisisa okungeniswayo kukonke, kufanele kukhethe amandla amakhulu, umshini wokushisa wokungenisa imvamisa ephansi; Ukujula kokushisisa okungajulile, indawo encane, ukushisisa kwendawo, ukukhethwa kwamandla amancane uma kuqhathaniswa, isistimu yokushisa yokungenisa imvamisa ephezulu.

3. Isivinini sokushisa

Uma isivinini sokushisisa sishesha, kufanele kukhethwe isithando somlilo sokungeniswa esinamandla amakhulu uma kuqhathaniswa nemvamisa ephezulu uma kuqhathaniswa.

4. Umshini wokwenza induction uyaqhubeka nesikhathi sokusebenza

Isikhathi sokusebenza esiqhubekayo side, uma kuqhathaniswa khetha isithando somlilo sokungeniswa esinamandla amancane.

5. Ibanga phakathi kwekhoyili yokungeniswa nomshini

Uxhumano olude, ngisho kufanele lusebenzise uxhumano lwekhebula olupholile ngamanzi, kufanele lukhethe isithando somlilo esifakwa ngamandla amakhulu.

6. Izidingo zobuchwepheshe

Ngokuvamile, ukucisha i-induction, i-induction welding, nezinye izinqubo zikhetha amandla amancane uma kuqhathaniswa, imishini yokushisa yokungenisa imvamisa ephezulu. I-induction annealing, i-Induction tempering, nezinye izinqubo zokushisisa zokungeniswa kufanele zikhethe amandla amakhulu, imishini yokushisisa yokungenisa imvamisa ephansi. Ukubumba okushisayo, ukuvala okubomvu, ukuncibilika, njll., kudinga umphumela omuhle we-diathermy wamandla, bese kudingeka ukhethe umshini wokushisa wokungenisa onamandla amakhulu kanye nemvamisa ephansi.

7. Impahla yokusebenza yokushisa kwe-induction

Izinto zensimbi ezinamaphoyinti aphezulu okuncibilika zidinga ukukhetha imishini yokushisa yokungeniswa kwamandla aphezulu, amaphuzu ancibilikayo aphansi adinga ukukhetha imishini yokushisa yokungeniswa kwamandla aphansi, ukumelana okuphansi okudingekayo ukukhetha imishini yamandla aphezulu, ukumelana okuphezulu kudinga ukukhetha uhlelo lokushisa oluphansi lokungeniswa kwamandla.

Liyini Ikusasa Le-Induction Forging?

Ngokuthuthuka kwesidingo semakethe, ukuthuthukiswa kwe umshini wokufudumeza lokungeniswa ikhombisa ukuthi ukunikezwa kwamandla kuba yimvamisa ephezulu ngomthamo omkhulu wokunikezwa kwamandla okungeniswa kwe-elekthronikhi, futhi ukulingiswa kokulawula kwemishini yobuchwepheshe be-elekthronikhi kuthuthukela kudijithali nokulawula okuzenzakalelayo kuya kwezobuhlakani. Umkhuba wokuthuthukiswa kwemishini yokushisa induction iveza izici ezilandelayo:
1. Umshini wokushisa we-induction uvame ukuba imvamisa ephezulu kanye nomthamo omkhulu
I-thyristor isetshenziswa kakhulu ekunikezeni amandla okushisa okufakwayo okuphakathi. Ingxenye yomsindo omkhulu kakhulu yamukela i-IGBT; Ibhendi yefrikhwensi ephezulu eyayikade iyi-SIT, futhi ugesi we-MOSFET usuthuthukisiwe kakhulu. Izimpahla zikagesi ezisebenzisa i-IGBT nazo seziqalile ukubonakala. Isidingo sokunikezwa kwamandla kagesi okungenisa imvamisa ephezulu sizala izisetshenziswa zamandla ezintsha ezibuye zikhuthaze ukuthuthukiswa kwezinhlelo zokushisisa zokungeniswa kwemvamisa ephezulu. Imishini yokushisisa yomthamo omkhulu, njengamashumi amamegawathi, amakhulu amamegawathi, ingafinyelelwa.
2. Imishini yokushisa yokungeniswa ijwayele ukwenza imishini, i-automation
Eminyakeni yamuva nje, ngokuthuthuka okusheshayo kwama-mechatronics, amakhompiyutha, ulwazi nokulawula, i-automation yemishini, izinto ezintsha, ubuchwepheshe obusha, ukusakaza, ukubunjwa kanye nenqubo yokwelapha ukushisa kuvame ukuba idijithali, ukunemba. Umkhuba wesidingo obonakala ekushisiseni ukukhiqizwa kwedijithali enqubweni yokuphonswa nokubumba, okuhlanganisa imishini yokushisisa nokuncibilika; Izidingo zokukhiqiza ezimfishane zokukhiqiza nokukhiqiza inqubo yokunciphisa ukumoswa kwezinsiza; Ukukhiqizwa kwama-castings amakhulu kanye nama-forgings kudinga ukonga amandla ezimbonini; Ukukhiqizwa kokuhlanza ngaphansi kokulawula okuzenzakalelayo.

Ngakho-ke, imishini yokushisa yokufakelwa ezicini zayo zokonga amandla kanye nokuvikela imvelo, isidingo semakethe kuya kwezinga elikhulu, ezishintshayo kanye nokulawula indlela ehlakaniphile yentuthuko.